Milling Spindle Gauges

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Milling Spindle Gauges

Drawbar Force Gauges

The ForceCheck gauge is available in a standard version, as well as wireless hand-held and machine controller integrated versions.

Wired Gauges

Wireless

Tool Changer Alignment

Tool changer alignment gauges are used to check automatic tool changer positioning between the gripper arm, magazine, tool holder, and the spindle.

Improper alignment results in abnormal wear on spindle and tool holder tapers, faulty clamping, dropped tools, and decreased machine repeatability – resulting in reduced productivity and expensive machine damage.

Tool changer alignment gauges from TAC Rockford make correct alignment between the spindle and automatic tool changer easy.

HSK Taper

Steep Taper

PSK Capto

KM Taper

Runout Test Arbors

Spindle runout arbors offer a quick and easy way to verify that a machine spindle is running true after a crash, after a machine has been moved, or periodically as a performance check. Arbors are available for all major machine tapers, including CAT/DIN/BT Steep Taper, HSK, Capto, Morse, and others.

HSK

Steep Taper

Steep Taper Dual Contact

PSC

Ball-End Test Arbors

Ball end test arbors are primarily used to check the positioning accuracy of 5-axis machine spindles, but also serve to verify spindle runout and provide an accurate touch-off point from the spindle face.

TAC Rockford offers two classes: Standard arbors feature a runout tolerance of less than 0.01mm (0.0004in), while Precision arbors achieve a stringent runout of less than 0.005mm (0.0002in).

Dimensional Measuring

Spindle taper gauges are used to check for worn tapers on machine spindles, as well as for verification when regrinding or manufacturing spindle tapers.

HSK Spindles

Steep Taper Spindles

Morse Taper Spindles

ER Collets

Master Setting / Center Height

To guarantee accurate and repeatable machine accuracy, various other components in the total machining process need to be correctly and accurately positioned. The Center Height Gauge allows the spindle center and spindle orientation to be checked. In addition, the gauge can also be used for tool presetter verification.

Spindle Balancing

Vibration Meter

HSK Taper

Steep Taper

PSK Taper

KM Taper

Coolant Measuring

Flow Rate

Coolant Supply

MQL Volume

Drawbar Stroke Position

Drawbar position gauges are used to adjust and set drawbar stroke position on HSK machine tool spindles. The gauges allow the clamping angle to be adjusted to the high and low limits, allowing the stroke position to be set.

ForceCheck Drawbar Force Gauges

The ForceCheck gauge is available in a standard version, as well as wireless hand-held and machine controller integrated versions.

Wired Gauges

Tool clamping force is often never measured after a machine is put into service. Regular verification allows problems to be detected early so maintenance and repairs can be scheduled.

Wireless

Sets include wireless display and carrying case. Measuring bars, adapters, and other accessories are ordered separately.

ForceCheck Wireless Drawbar Force Gauges

 

 

 

 

 

HSK-A/C/E63 Wireless ForceCheck Sensor with Tool Change Groove

 

The ForceCheck wireless drawbar force gauge is based on the same technology as the industry-leading ForceCheck gauge. With the added convenience of wireless operation, larger machines and hard-to-reach spindles are easier to check.

 

ForceCheck Drawbar Force Gauge Base Set, Wireless

Sets include wireless display and carrying case. Measuring bars, adapters, and other accessories are ordered separately.

HSK Taper ForceCheck Wireless Drawbar Force Sensors

The ForceCheck wireless drawbar force gauge is based on the same technology as the industry-leading ForceCheck gauge. With the added convenience of wireless operation, larger machines and hard-to-reach spindles are easier to check. In addition, the unit offers the optional capability of data logging on a USB stick.

ForceCheck™ Steep Taper (BT) Drawbar Clamping Force Gauges, Wireless

Wireless measuring adapters have the option of coming with or without the tool change groove. Wireless adapters can be retrofitted for quick inspection or designed for integrated use; ask us more for details.

Steep Taper (DIN) Wireless Force Measuring Bars

Wireless measuring adapters have the option of coming with or without the tool change groove. Wireless adapters can be retrofitted for quick inspection or designed for integrated use; ask us more for details.

Steep Taper (CAT/ANSI) Wireless Force Measuring Bars

Wireless measuring adapters have the option of coming with or without the tool change groove. Wireless adapters can be retrofitted for quick inspection or designed for integrated use; ask us more for details.

PSK (PSC) Wireless Force Measuring Bars

Wireless measuring adapters have the option of coming with or without the tool change groove. Wireless adapters can be retrofitted for quick inspection or designed for integrated use; ask us more for details.

Kennametal (KM Taper) Wireless Force Measuring Bars

Wireless measuring adapters have the option of coming with or without the tool change groove. Wireless adapters can be retrofitted for quick inspection or designed for integrated use; ask us more for details.

Tool Changer Alignment Gauges

Tool changer alignment gauges are used to check automatic tool changer positioning between the gripper arm, magazine, tool holder, and the spindle.

Improper alignment results in abnormal wear on spindle and tool holder tapers, faulty clamping, dropped tools, and decreased machine repeatability – resulting in reduced productivity and expensive machine damage.

Tool changer alignment gauges from TAC Rockford make correct alignment between the spindle and automatic tool changer easy.

HSK Taper

Available for HSK-A 25, 32, 40, 50, 63, 80, 100, 125, and 160. Includes padded storage case.

Steep Taper

Available for Steep Taper 30, 40, 50, and 60. Includes padded storage case.

PSK Capto

Available for Polygonal-Shank Taper sizes C3, C4, C5, C6, C8, C8X, C10. Includes padded storage case.

KM Taper

Tool changer alignment gauges verify proper alignment between the tool changer spindle. Improper alignment can result in abnormal wear on the spindle interface, tool changer, and tool holder. In addition, mis-clamping and dropped tools can also occur. KM gauges are available for ISO 26622 as well as Mazak Integrex flanges. Sets include taper and flange, axial and radial alignment pins, and a padded carrying case.

Runout Test Arbors for Milling Spindles

Spindle runout arbors offer a quick and easy way to verify that a machine spindle is running true after a crash, after a machine has been moved, or periodically as a performance check. Arbors are available for all major machine tapers, including CAT/DIN/BT Steep Taper, HSK, Capto, Morse, and others.

HSK Spindle Runout Test Arbors

For DIN 69893 / ISO 12164 Spindles

 

 

HSK-A/C/E32 Runout Test Arbor

TAC Rockford’s HSK Spindle Runout Test Arbors are the essential high-precision instrument for verifying the accuracy of your machine tool spindles. This critical gauge provides a fast, reliable, and definitive way to diagnose alignment and runout issues that directly impact part quality and tool life.

– Ultra-High Precision: Typically guaranteed radial runout of 0.003mm (3 microns / 0.0001″) or better, ensuring the highest level of diagnostic accuracy.
– Manufactured from premium, hardened alloy steel and precision ground for stability and longevity.
– Each arbor is supplied with an individual Certificate.
– Contact us for other lengths, tapers, and other special requirements.
– Carrying cases are not included. Available case options listed below.

Steep Taper Spindle Runout Test Arbors

 

 

Steep Taper 40 (CAT/ANSI) Runout Test Arbor

• Maximum runout error 0.003mm / 3 micron / 0.00012 inch
• Cylindricity ≤ 0.002mm / 2 micron / 0.00008 inch
• Carrying cases are not included (see below for case options).
• A certificate of accuracy is included. Traceable certificates available; contact us for details.
• Contact us for other lengths, tapers, and other special requirements.

KM Spindle Runout Test Arbors

 

 

KM63 Runout Arbor

TAC Rockford’s KM Spindle Runout Test Arbors are the essential high-precision instrument for verifying the accuracy of your machine tool spindles. This critical gauge provides a fast, reliable, and definitive way to diagnose alignment and runout issues that directly impact part quality and tool life.

– Ultra-High Precision: Typically guaranteed radial runout of 0.003mm (3 microns / 0.0001″) or better, ensuring the highest level of diagnostic accuracy.
– Manufactured from premium, hardened alloy steel and precision ground for stability and longevity.
– Each arbor is supplied with an individual Certificate.
– Contact us for other lengths, tapers, and other special requirements.
– Carrying cases are not included. Available case options listed below.

Morse Taper Spindle Runout Arbors

 

 

Morse 6 Runout Arbor

 

Morse taper runout arbors offer a quick and easy way to verify correct spindle runout for machines with Morse tapers. Included is a threaded spanner nut to facilitate removable from the Morse spindle. Arbors are manufactured to standard DIN 229 with a metric thread. Contact us for different sizes or customized versions.