TAC Rockford

รายละเอียดสินค้า

TAC Rockford
Innovative products for machine tools
TAC Rockford นำเสนอเกจวัดและเครื่องมือบำรุงรักษาเชิงป้องกันที่หลากหลายที่สุดในโลก
สำหรับอุตสาหกรรมเครื่องมือกล ซึ่งออกแบบมาเพื่อตรวจจับปัญหาในศูนย์เครื่องจักรกล
ก่อนที่จะลุกลาม ผลิตภัณฑ์ประกอบด้วยเกจวัด ForceCheck สำหรับวัดแรงยึดของตัวจับยึดเครื่องมือ
แท่งทดสอบการวิ่งออกของแกนหมุน เครื่องมือจัดแนวตัวเปลี่ยนเครื่องมือ เครื่องมือวัดแรงของคอลเล็ตและหัวจับ
และเกจวัดขนาดแกนหมุนและตัวจับยึดเครื่องมือ

Machine Tool Gauges

Preventive maintance gauges. Check and prevent machine tool wear and damage.

เครื่องมือวัดสำหรับเครื่องจักร
TAC Rockford นำเสนอเครื่องมือวัดและเครื่องมือบำรุงรักษาเชิงป้องกันที่หลากหลายที่สุดในโลกสำหรับอุตสาหกรรมเครื่องมือกล ซึ่งออกแบบมาเพื่อตรวจจับปัญหาในเครื่องจักรกลก่อนที่จะลุกลามร้ายแรง ผลิตภัณฑ์ประกอบด้วยเครื่องมือวัด ForceCheck สำหรับวัดแรงยึดจับของตัวจับยึดเครื่องมือ แท่งทดสอบการเบี่ยงเบนของแกนหมุน เครื่องมือจัดตำแหน่งตัวเปลี่ยนเครื่องมือ เครื่องมือวัดแรงจับยึดและหัวจับ และเครื่องมือวัดขนาดแกนหมุนและตัวจับยึดเครื่องมือ

Service Kits

Drawbar Force

Chuck Force

Collet Force

Tool Changer Alignment

Run-out Test Bars

Ball-end Test Bars

Spindle Dimensional

Taper Dimensional

Pallet Clamping Force

Master Setting

Machine Dimensional

Machine Components

We represent and work with well-known machine component manufacturers, including BERG Spanntechnik, BKW/Küma, CFT Rizzardi, and others.

Automatic Clamping

Manual Clamping

Tool Changer Grippers

Tool Changing

Machine Chillers

Hirth Couplings

Brushes

Springs

Hydrostatic

Workholding

Pallet Clamping

Hydrodock

Forming

Tool Holders, Adapters, Blanks, and Accessories

TAC Rockford offers a wide variety of tool holders for HSK and other spindles. In addition, we offer tool holder blanks for manufacturing custom tool holders. Can’t find what you need? We can also help with custom tool holders that are exactly what you need.

Custom Tool Holders

Standard Tool Holders

Adapters and Extensions

Flanges and Fixturing

Tool Holder Blanks

Taper Cleaning

Tool Setup

Tool Storage

Machine Setup Indicators

Machine Tool Gauges

Machine Tool Service Kits

 

 

 

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PSK/PSC 80 (C8) Service Kit

 

Machine tool service kits from TAC Rockford include all common preventive gauges for a specific machine tool taper in one convenient kit. Kits are customized to a specific machine taper and include drawbar pullforce gauges, runout test arbors, tool changer alignment tool, spindle taper gauge¹ and accessories such as a spindle taper wiper. Contact us for gauges included Already have some of the gauges? We can customize a kit with only the additional items needed. Looking for a different combination of gauges? We can customize a kit to fit your specific requirements. ¹Taper gauge included with steep taper only, optional for HSK

ForceCheck Drawbar Force Gauges

The ForceCheck gauge is available in a standard version, as well as wireless hand-held and machine controller integrated versions.

Wired Gauges

Tool clamping force is often never measured after a machine is put into service. Regular verification allows problems to be detected early so maintenance and repairs can be scheduled.

Wireless

Sets include wireless display and carrying case. Measuring bars, adapters, and other accessories are ordered separately.

ForceCheck Turning-Center Chuck Force Gauges

Turning-center force sensors are designed to measure the holding force of clamp jaws on chucks. This allows manufacturers to make critical adjustments, and improve repeatability and workpiece quality. The wireless version of the chuck force gauge is able to measure RPM along with force.

Wireless Chuck Force Gauges

The ForceCheck wireless chuck force gauge is designed to quickly and accurately measure holding force and speed on chucks. Verifying chuck holding force allows manufacturers to improve the repeatability of a manufacturing process by checking actual holding force under dynamic (rotating) conditions, as well as perform critical preventative maintenance checks. Contact us for other clamping diameters and extension rings, as well as 4+ jaw chucks.

 Details

Chuck Force Gauges – Wired

Designed to quickly check the holding force on a chuck or turning-center. The wired chuck force gauge can be customized for any diameter.

 Details

Tool Changer Alignment Gauges

Tool changer alignment gauges are used to check automatic tool changer positioning between the gripper arm, magazine, tool holder, and the spindle.

Improper alignment results in abnormal wear on spindle and tool holder tapers, faulty clamping, dropped tools, and decreased machine repeatability – resulting in reduced productivity and expensive machine damage.

Tool changer alignment gauges from TAC Rockford make correct alignment between the spindle and automatic tool changer easy.

HSK Taper

Available for HSK-A 25, 32, 40, 50, 63, 80, 100, 125, and 160. Includes padded storage case.

Steep Taper

Available for Steep Taper 30, 40, 50, and 60. Includes padded storage case.

PSK Capto

Available for Polygonal-Shank Taper sizes C3, C4, C5, C6, C8, C8X, C10. Includes padded storage case.

KM Taper

Tool changer alignment gauges verify proper alignment between the tool changer spindle. Improper alignment can result in abnormal wear on the spindle interface, tool changer, and tool holder. In addition, mis-clamping and dropped tools can also occur. KM gauges are available for ISO 26622 as well as Mazak Integrex flanges. Sets include taper and flange, axial and radial alignment pins, and a padded carrying case.

HSK Tool Changer Alignment Gauges

 

 

 

 

 

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HSK-A/E63 Tool Changer Alignment Gauge

 

Available for HSK-A 25, 32, 40, 50, 63, 80, 100, 125, and 160. Includes padded storage case.

PDF Data Sheet: HSK Tool Changer Alignment Gauges (440.100)

Steep Taper Tool Changer Alignment Gauges

 

 

 

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Steep Taper 40 (CAT/ANSI) Tool Changer Alignment Gauge

 

Available for Steep Taper 30, 40, 50, and 60. Includes padded storage case.

PDF Data Sheet: Steep Taper Tool Changer Alignment Gauges (440.800)

PSC (PSK) Tool Changer Alignment Gauges

Polygonal-Shank Taper (PSK) Tool Changer Alignment

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Capto Tool Changer Alignment

Available for Polygonal-Shank Taper sizes C3, C4, C5, C6, C8, C8X, C10. Includes padded storage case.

PDF Data Sheet: PSC (PSK) Tool Changer Alignment Gauges (440.C00)

KM Tool Changer Alignment Gauges

 

 

 

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KM 63 Tool Changer Alignment Gauge, Mazak Integrex

 

 

Improper alignment can result in abnormal wear on the spindle interface, tool changer, and tool holder.

In addition, mis-clamping and dropped tools can also occur.

KM gauges are available for ISO 26622 as well as Mazak Integrex flanges.
Sets include taper and flange, axial and radial alignment pins, and a padded carrying case.

Runout Test Arbors for Milling Spindles

Spindle runout arbors offer a quick and easy way to verify that a machine spindle is running true after a crash, after a machine has been moved, or periodically as a performance check. Arbors are available for all major machine tapers, including CAT/DIN/BT Steep Taper, HSK, Capto, Morse, and others.

HSK Spindle Runout Test Arbors

For DIN 69893 / ISO 12164 Spindles

 

 

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HSK-A/C/E32 Runout Test Arbor

TAC Rockford’s HSK Spindle Runout Test Arbors are the essential high-precision instrument for verifying the accuracy of your machine tool spindles. This critical gauge provides a fast, reliable, and definitive way to diagnose alignment and runout issues that directly impact part quality and tool life.

– Ultra-High Precision: Typically guaranteed radial runout of 0.003mm (3 microns / 0.0001″) or better, ensuring the highest level of diagnostic accuracy.
– Manufactured from premium, hardened alloy steel and precision ground for stability and longevity.
– Each arbor is supplied with an individual Certificate.
– Contact us for other lengths, tapers, and other special requirements.
– Carrying cases are not included. Available case options listed below.

PDF Data Sheet: HSK Spindle Runout Test Arbors (465.100)

 

Carrying Cases for HSK Runout Arbors

TAC Rockford runout arbor cases are specifically designed to protect your precision spindle runout test arbors. These cases feature high-density, custom-cut foam interiors that secure the arbors. They ensure your critical measurement tools are shielded from dirt, damage, and impact, maintaining their accuracy and readiness for preventative maintenance.

Indicators and Bases

TAC Rockford offers a variety of magnetic bases and indicators for use with runout test arbors and other gauges.

Available as kits with storage case or individually.

 Details

Steep Taper Spindle Runout Test Arbors

 

 

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Steep Taper 40 (CAT/ANSI) Runout Test Arbor

 

 

• Maximum runout error 0.003mm / 3 micron / 0.00012 inch
• Cylindricity ≤ 0.002mm / 2 micron / 0.00008 inch
• Carrying cases are not included (see below for case options).
• A certificate of accuracy is included. Traceable certificates available; contact us for details.
• Contact us for other lengths, tapers, and other special requirements.

 

 

PDF Data Sheet: Steep Taper Spindle Runout Test Arbors (465.800)

Steep Taper Dual Contact Runout Test Arbors

 

 

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Compatible with Big-Plus® steep taper spindles.

PDF Data Sheet: Steep Taper Dual Contact Runout Test Arbors (465.F00)

Steep Taper Dual Contact Runout Test Arbors

 

 

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Compatible with Big-Plus® steep taper spindles.

PDF Data Sheet: Steep Taper Dual Contact Runout Test Arbors (465.F00)

Morse Taper Spindle Runout Arbors

 

 

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Morse 6 Runout Arbor

 

Morse taper runout arbors offer a quick and easy way to verify correct spindle runout for machines with Morse tapers. Included is a threaded spanner nut to facilitate removable from the Morse spindle. Arbors are manufactured to standard DIN 229 with a metric thread. Contact us for different sizes or customized versions.

PDF Data Sheet: Morse Taper Spindle Runout Arbors (465.M00)

Spindle Runout Test Arbors

A Full List of our Standard Runout Test Bars

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465.100 Runout Arbors

 

• Maximum runout error 0.003mm / 3 micron / 0.00012 inch
• Cylindricity ≤ 0.002mm / 2 micron / 0.00008 inch
• Carrying cases are not included. Visit www.tac.us/runoutcases for available case styles (Data Sheet 465.006).
• A certificate of accuracy is included. Traceable certificates available; contact us for details.
• Contact us for other lengths, tapers, and other special requirements.

 

HSK Spindle Runout Test Arbors

TAC Rockford’s HSK Spindle Runout Test Arbors are the essential high-precision instrument for verifying the accuracy of your machine tool spindles. This critical gauge provides a fast, reliable, and definitive way to diagnose alignment and runout issues that directly impact part quality and tool life.

– Ultra-High Precision: Typically guaranteed radial runout of 0.003mm (3 microns / 0.0001″) or better, ensuring the highest level of diagnostic accuracy.

– Manufactured from premium, hardened alloy steel and precision ground for stability and longevity.

– Each arbor is supplied with an individual Certificate.

– Contact us for other lengths, tapers, and other special requirements.

– Carrying cases are not included. Available case options listed below.

 Details  PDF (465.100)

Steep Taper Spindle Runout Test Arbors

-Maximum runout error 0.003mm / 3 micron / 0.00012 inch
-Cylindricity ≤ 0.002mm / 2 micron / 0.00008 inch
-Carrying cases are not included (see below for case options).
-A certificate of accuracy is included. Traceable certificates available; contact us for details.
-Contact us for other lengths, tapers, and other special requirements.

 Details  PDF (465.800)

Steep Taper Dual Contact Runout Test Arbors

Compatible with Big-Plus® steep taper spindles.

 Details  PDF (465.F00)

PSC / PSK Spindle Runout Test Arbors

Made to the ISO 26623 Standard. Maximum runout error 0.003mm / 3 micron / 0.00012”. A certificate of accuracy is included. Storage are cases not included.

 Details  PDF (465.C00)

KM Spindle Runout Test Arbors

TAC Rockford’s KM Spindle Runout Test Arbors are the essential high-precision instrument for verifying the accuracy of your machine tool spindles. This critical gauge provides a fast, reliable, and definitive way to diagnose alignment and runout issues that directly impact part quality and tool life.

– Ultra-High Precision: Typically guaranteed radial runout of 0.003mm (3 microns / 0.0001″) or better, ensuring the highest level of diagnostic accuracy.

– Manufactured from premium, hardened alloy steel and precision ground for stability and longevity.

– Each arbor is supplied with an individual Certificate.

– Contact us for other lengths, tapers, and other special requirements.

– Carrying cases are not included. Available case options listed below.

 Details  PDF (465.K00)

Morse Taper Spindle Runout Arbors

Morse taper runout arbors offer a quick and easy way to verify correct spindle runout for machines with Morse tapers. Included is a threaded spanner nut to facilitate removable from the Morse spindle.

Arbors are manufactured to standard DIN 229 with a metric thread. Contact us for different sizes or customized versions.

 Details  PDF (465.M00)

R8 Taper Spindle Runout Test Arbor

Standard R8 spindle runout test arbor with inch retention thread.

Runout <=0.003 micron (0.00012 inch)

 Details

Ball-End Runout Test Arbors

Ball end test arbors are primarily used to check the positioning accuracy of 5-axis machine spindles, but also serve to verify spindle runout and provide an accurate touch-off point from the spindle face.

TAC Rockford offers two classes: Standard arbors feature a runout tolerance of less than 0.01mm (0.0004in), while Precision arbors achieve a stringent runout of less than 0.005mm (0.0002in).

HSK Taper (Standard)

Ball end spindle runout test arbors are designed checking positioning accuracy of 5-axis machines, but can also be used in place of a standard runout test bars when a shorter length is required or for a touchoff point from the spindle face (ball end is ideal for this purpose).

HSK Taper (Precision)

Our 467 precision version feature an adjustment mechanism which allows for improved accuracy when compared to our standard 466 ball arbors.

Steep Taper (Standard)

Ball end spindle runout test arbors are designed checking positioning accuracy of 5-axis machines, but can also be used in place of a standard runout test bars when a shorter length is required or for a touchoff point from the spindle face (ball end is ideal for this purpose).

Steep Taper (Precision)

Our 467 precision version feature an adjustment mechanism which allows for improved accuracy when compared to our standard 466 ball arbors.

PSC Taper (Standard)

Precision Spindle Analysis for 5-Axis Machining

PSC Taper (Precision)

Ball-end arbors are typically used on 5-axis machining centers. Our 467 precision version feature an adjustment mechanism which allows for improved accuracy

KM Taper (Standard)

KM Taper (Precision)

Ball end spindle runout test arbors are designed checking positioning accuracy of 5-axis machines, but can also be used in place of a standard runout test bars when a shorter length is required or for a touchoff point from the spindle face (ball end is ideal for this purpose). Our 467 precision version feature an adjustment mechanism which allows for improved accuracy. * ISO 26622 runout arbor tapers are compatible with machines using TS, XMZ (Mazak Integrex), and ATC. Flange may not be suitable for use with automatic tool changers.

Dimensional Spindle Gauges

Spindle taper gauges are used to check for worn tapers on machine spindles, as well as for verification when regrinding or manufacturing spindle tapers. As with tool holders, a correctly made and non-worn taper is critical for a strong connection between spindle and tool holder. Units are available for CAT/DIN/BT taper in basic contact gauges, dial indicator gauges, as well as air gauges. For HSK, we offer dial indicator, electronic, and air gauges.

HSK Spindles

HSK Spindle 312

HSK Spindle 310

Drive Key

Pneumatic Kits

Pneumatic

Steep Taper Spindles

Spindle Indicator

Spindle Plug

Pneumatic Kits

Tool Holder Gauges

Without a dimensionally correct tool holder taper, it is not possible to ensure a proper spindle/tool holder connection.

Using tool holder dimensional gauges, the taper and other key features can be checked for wear, or new holders can be checked as a part of incoming inspection. In addition, gauges are a necessity when manufacturing tool holders. Units are available for CAT/DIN/BT tapers in basic contact gauges, dial indicator gauges, as well as air gauges. For HSK, we offer dial indicator, electronic, and air gauges.

HSK Taper

HSK Tool Holder Inspection Gauge

HSK Inspection Gauge Masters

High Precision Gauge Masters

30° Clamping Angle

30° Clamping Angle (978 Series)

Dial Indicator (410 Series)

Dial Indicator (968 Series)

Electronic

Drive Key

Pneumatic

Steep Taper

These gauges are designed to test the quality and precision of the tool holder taper of steep taper DIN, CAT/ANSI, MAS 403-BT, or ISO standards. Specific testing standards for other tapers may also be available.

While the gauges check the precise measurement of the tool holder taper, it is recommended to check the milling spindle-interface dimensions as well. For some kits, adapters can be included as a customized kit for checking both the taper and spindle dimensions.

Taper Inspection Gauge

Taper Sleeve

Pneumatic

Precision Gauge Masters

Complete Measuring Units

HSK Tool Holder Taper Inspection Gauge

 

 

 

 

 

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Designed to detect tool holder taper wear in seconds. The tool holder taper inspection gauge includes two Fixture Bases, two 0.001mm Indicators, and a carrying case. An optional 410.148 certified Taper Master is strongly recommended for zeroing the Indicators. If a master is not available, a known good tool holder can be used in place of the master.

Additional product information can be found on the Details tab below.

HSK Certified Master Taper Gauge

These taper master gauges can be used for zeroing the dial indicators on our HSK Tool Holder Inspection Gauges.

 Details

High Precision HSK Gauge Masters

To check the extremely small tolerances required by the DIN and ISO
standards for HSK tool holders.

 Details  PDF (410.145)

HSK Certified Master Taper Gauge

 

 

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HSK 63 Tool Holder Inspection Gauge Master

 

These taper master gauges can be used for zeroing the dial indicators on our HSK Tool Holder Inspection Gauges.

HSK Tool Holder Taper Inspection Gauge

Designed to detect tool holder taper wear in seconds.

The tool holder taper inspection gauge includes two Fixture Bases, two 0.001mm Indicators, and a carrying case. An optional 410.148 certified Taper Master is strongly recommended for zeroing the Indicators. If a master is not available, a known good tool holder can be used in place of the master.

<b>Additional product information can be found on the Details tab below.</b>

 Details

HSK Tool Holder Taper 30 Degree Clamping Angle Gauges

 

 

 

 

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Using the calibrated master, the distance of the 30 degree clamping slope relative to l 2 is preset using the dial indicator holder. The tool taper to be measured is placed in the centering piece, allowing the variation of the taper to be measured.

PDF Data Sheet: HSK Tool Holder Taper 30 Degree Clamping Angle Gauges (410.230)

Series 978 HSK 30 Degree Clamping Angle Gauges

 

 

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To ensure sustained accuracy at HSK interfaces, we recommend comparison measuring of the geometry of HSK tool shanks and spindles at regular intervals. These checks should become more frequent with an increased change rate at the interface.

PDF Data Sheet: Series 978 HSK 30 Degree Clamping Angle Gauges (410.231)

Series 410 Dial Indicator Tool Taper Gauges

For verification of HSK tool taper per DIN 69893

 

 

 

 

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Both measuring gauges are set to zero with the calibrated taper plug gauge. When an HSK tool holder is inserted in the ring gauges, deviations in diameters d2 or d3 are shown on the indicator.

PDF Data Sheet: Series 410 Dial Indicator Tool Taper Gauges (410.210)

Series 968 HSK Tool Holder Taper Gauges

 

 

 

 

 

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HSK Tool Holder Taper Gauge

 

Series 968 gauges offer comprehensive dimensional verification of HSK tool holders.

PDF Data Sheet: Series 968 HSK Tool Holder Taper Gauges (410.211)

Tool Holder Taper Inspection Gauge

Detect tool holder taper wear in seconds

 

 

 

 

 

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Steep Taper Tool Holder Inspection Gauges

Available for all steep taper tool holder sizes (20, 30, 35, 40, 45, 50, 55, 60) The tool holder inspection gauge is designed to inspect tool holder taper diameters for wear and other potential problems. Verifying tool holder tapers are correct can help to maximize spindle life and improve part finish. Please note that the taper inspection gauge will only check diameter on two planes along with taper angle. The gauge will not detect nicks or localized damage to the taper. We recommend using series 430.110 taper sleeve gauges in conjunction with the taper inspection gauge for this purpose. The tool holder taper inspection gauge includes the Fixture Base and two Indicators (0.002mm or 0.0001 inch resolution). An optional 430.110 certified Taper Master is strongly recommended for zeroing the Indicators. If a master is not available, a knowngood tool holder can be used in place of the master.

Steep Taper Spindle Plug Gauges

TAC Rockford gauges are used for inspection of steep taper spindle tapers per CAT, ISO, JIS, DIN, etc. Available for Steep Taper 10, 15, 20, 25, 30, 35, 40, 45, 50, 55, 60, 65

 Details  PDF (430.100)

ForceCheck Pallet Holding Force Gauges

For measuring the clamping and holding mechanism on various pallet-based applications

 

 

 

 

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Pallet Force Gauge for Mazak Size 50

Clamping force measuring gauges for pallets are intended to quickly measure the holding force of individual clamping heads. Pallet clamping adapters are per-application based, and are fitted according to the specifications of the customer’s pallet system. Clamping adapters can be or have been provided for various pallet systems: BERG, Rohm, Mazak, OTT, Schunk, Erowa, and others.

PDF Data Sheet: ForceCheck Pallet Holding Force Gauges (484.200)

Master Setting / Center Height Gauges

To guarantee accurate and repeatable machine accuracy, various other components in the total machining process need to be correctly and accurately positioned. The Center Height Gauge allows the spindle center and spindle orientation to be checked. In addition, the gauge can also be used for tool presetter verification.

HSK Master Setting Gauges

 

 Details  PDF (455.100)

Steep Taper Master Setting Gauges

 

 Details  PDF (455.800)

PSC Master Setting Gauges

 

 Details  PDF (455.C00)

KM Master Setting Gauges

 

 Details  PDF (455.K00)

Granite Squares

 

 

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Granite Square, 500mm x 315mm