Product information

 

Slug detector

 

Slug Detector  PS-482/484/488  PS-474  PS-464/462

 

Proximity Sensor head

 

 Proximity Sensor head  Sensor head  PS-4013  PS-4014
 PS-4018  PS-4020  PS-4024
 PS-4025  PS-4026  PS-4027
 PS-4028  PS-4029  PS-4031
 PS-4032  PS-4033  PS-4034

 

Malfunction detector

 

Malfunction detector  PS-682  PS-661/662
 PS-101T  PS-104F

 

Light sensor

 

Light sensor  OS series  LS series  LS-32
 LS-52  LS-82  LS-102
 LS-122  LS-152  LS-202

 

Ring proximity sensor

 

 Ring proximity sensor  Loop sensor  LS-50  LS-85
 LS-90W  LS-120  LS-150

 

Contact sensor

 

 Contact sensor  Spring sensor  US-1  US-2
 US-3  US-4  US-5
 US-7S  US-7L
 USD-1  USD-2  USD-3
 USD-4  USD-5  USD-7L
 USE Series  USE-1  USE-2
 USE-E  USE-DE

Vibration sensor

 

 Vibration sensor  AS-11

 

Digital cam

 

 Digital cam  PS-711  PS-731

 

Mist spray system

 

 Mist spray system  PS-228/226  PS-255  PS-218
 PS-225  PS-217/216

 

Box changer

 

 Box changer  Box changer  CS-860-2H
 CS-860-2SSH  CS-860-2SHA

 

Transfer detector

 

Transfer detector  PS-581  PS-524

 

Counter

 

 Counter  PS-381  PS-330  PS-321

PS-482/484/488 Slug Detector

PS-48x~

Description

The Slug Detectors PS-482/484/488 are designed for detecting slugs, double piles driving, and so on, during automatic press working and for outputting stop signal to the press in case of abnormalities.
It reads a signal from Eddy current proximity sensor installed on the mold for the press and calculate the displacement by a microcomputer. If the displacement exceeds the limit, it outputs the stop signal to the press.
Since Ethernet is supported, the PS-482/484/488 can be connected to personal computer (PC) and PLC.

Features

The PS-482/484/488 have the following additional features together with those of our PS-462/464.
 Added functions helpful for detection

  • – The LCD panel displays sensor waveforms.
  • – Sensors can be connected up to eight (8) channels.(PS-488)
  • – Unevenness calculation and multiple detection are available.
 Functions helpful for production control

  • – Up to 99 patterns can be Stored.
  • – Up to 1000 error histories and displacement for four strokes before and after the error can be saved.
  • – Patterns can be recalled by ID tags. (Options)
 Ethernet supported

  • – The contents of setting can be displayed in HTML format.
  • – UDP protocol and Telnet protocol enable various settings and operations.
  • – FTP protocol enables to output the displacement data during press working.

 

Dimensions

PS-482/484/488

PS-482/484/488

PS-48x Dimensions

Back view

Back view

Specification

 

 Item
 Detect  Channels  2CH (PS-482) / 4CH (PS-484) / 8CH (PS-488)
 Resolution  1μm or 0.1μm
 Max. limit value  200μm or 20.0μm
 Detect mode  Internal timing, External timing
 Max. SPM  4000SPM
 Sensor  Sensor Installation
distance (at B.D.C.)
 0.7 to 1.5 mm
 Length of sensor cable  1 to 10m (Standard 3m)
 Temperature  0 to 55°C
 Input/Output  Power source voltage  100 to 240 VAC ±10%,50/60Hz (Max. 40VA)
 Relay output  EMG Stop, TDC Stop, READY,ALARM
(Max. 250VAC / 30VDC 3.0A)
 External input  ON/OFF, RESET, LOCK, TIMING (T1, T2, T3)
 Open collector output
 AUX (5 to 24 VDC 100mA)
 Ethernet  Physical layer  10BASE-T/100BASE-TX
 Protocol  IPv4
UDP、DHCP、HTTP、Telnet、FTP
 Others  Dimensions of the body  200(W)× 98.5(H)×190(D) excluding projections
 Weight  3.0 kgW (inc. mounting bracket)
 Temperature  0 to 55°C (must not be sudden change while using it)
 Humidity  35 to 85%RH (no dew condensation allowed)

 

Sensor heads

 

Only the mechanical dimentions are different,the electric characteristic are all the same.

 

Click on image for more infomation.
PS-4013 PS-4014 PS-4018 PS-4020 PS-4024 PS-4025 PS-4026
PS-4027 PS-4028 PS-4029 PS-4031 PS-4032 PS-4033 PS-4034

 

Sensor Cable Series of 243297

 

The colors of the sensor cable are blue, red, yellow, and white.

 

blue red white yellow
the sensor cable blue the sensor cable red the sensor cable white the sensor cable yellow
Sensor Cable Series of 243297

 

PS-474 ~AMSTAD~

PS-474 ~AMSTAD~

 

Description

High-resolution slug detector called AMSTAD(PS-474) can show not only bar graphs but also waveform graphs and plot graphs because we added liquid crystal display to the slug detector with the resolution of 0.1μm developed by the experience of many years.
Therefore, it is easy to adjust detection timing which was difficult to adjust up until now by checking waveform and to check a variation of displacement in the graph.
In addition, it is not only showing graphs but also recording a waveform data for 8 strokes immediately before the press stops and recording a displacement data constantly.

Features

 

 High-sensitivity sensor with the resolution of 0.1μm

  • Detection of slight displacement can be realized in resolution of 0.1μm. Cable compensation is instantly performed according the cable length when connecting the cable and detecting breakage of the cable and stops the press.
 Visualization by a liquid crystal panel

  • Easy to understand settings and status of each channel at a glance because of liquid crystal panel. You can also choose display of waveform graph or plot graph and the displayed screen can be saved as is on a USB flash drive as a BMP format.
 Easy to adjust a detection timing

  • Because the press motion can be checked with waveforms, the detection timing can be set easily while checking waveforms. The external timing can also be adjusted easily while checking waveforms.
 Data storage on a USB flash drive

  • Waveform data for 8 strokes immediately before the press stops can be saved on a USB flash drive in CSV format. Because the displacement data is recorded constantly, it can be saved on a USB flash drive in CSV format with the time specified.
 Feature-rich settings

  • Useful settings are available, such as “Trimming limit value”and “Press stop detection” and so on. Setting values can be saved in up to 50 patterns on the internal memory. Moreover they can be saved on a USB flash drive.

 

Dimensions

PS-474

PS-474

PS-474Dimensions

Specification

 

 Detection
 Number of channels  4CH
 Resolution  1μm or 0.1μm
 Max. limit value  200μm or 20.0μm
 Sensing distance of sensor head  0.7 – 1.5nm
 Ambient temperature of sensor head  0 – 55°C
 Type of timing  Internal timing , External timing
 Length of sensor cable  Standard 3m
 Max. SPM  4000SPM
 Record / Storage
 Number of record strokes (Approx.)  60 million data
 USB flash drive  Formatted USB flash drive with FAT32 in USB2.0 or less
 External output
 Relay output  Max. 250VAC / 30VDC 3.0A
 External input
 External Timing /Operation Lock /
Reset / Monitor
 Connect non-voltage contact or semiconductor switch.
Internal voltage (12 VDC) type
 Power supply / Others
 Power source voltage  AC100V-240V ±10% 50/60Hz
 Power consumption  peak:60W or less active:20W or less
 Weight  3.0kg(Only the main body)
 Size of the body (WHD)  200×200×190mm (excluding projections)
 Ambient temperature  0 – 55°C (must not be sudden change while using it)
 Ambient humidity  35 – 85%RH (no dew condensation allowed)
 Ambient environmental  No corrosive gas or dust allowed
 Attachments  Instruction manual 1
Proximity Sensor head 4
The sensor cable 4
Standard bracket 1
Output cable (Standard: 5 m)

 

Sensor heads

 

Only the mechanical dimentions are different,the electric characteristic are all the same.

 

Click on image for more infomation.
PS-4013 PS-4014 PS-4018 PS-4020 PS-4024 PS-4025 PS-4026
PS-4027 PS-4028 PS-4029 PS-4031 PS-4032 PS-4033 PS-4034

PS-464/462 ~High resolution Bottom dead center detector~

PS-464/462 ~High resolution Bottom dead center detector~

 

Description

Bottom dead center detector PS-464/462 is a detector to detect floating slugs and double stamping etc. in press stamping and output a stop signal to the press machine if such a malfunction is detected.
By each stroke, the detector samples the bottom dead center of the signal of the eddy current proximity sensor set up in the press die, and computes displacement of the bottom dead center from the sampled signal with the use of a microcomputer. The bottom dead center displacement is compared with the setting value. When the displacement exceeding the setting value is detected, a signal to stop the press is output.

Features

 

 Higher sensitivity

  • The accuracy of the sensor signal processing circuit has been improved. The maximum processing resolution has been developed to be 0.1 μm. Minute displacement at the bottom dead center can be detected.
 Displacement check with digital display and micron-indicator

  • The displacement is displayed simultaneously both with the digital display having high reading accuracy and the micron-indicator easy to check the condition. This enables an easy-check of the operating conditions of the detector.
 Displayed gap for sensor installation

  • The distance between the sensor head and a target is displayed at the time of installing the sensor. Without the use of the gap gauge, the sensor can be installed accurately.
 Flexible adjustment of the sensor cable length

  • The cable compensation function enables fine adjustment of the cable length on site. The cable length can be freely set for each channel.
 Developed detection timing

  • The external timing is produced from 2 inputs and the internal timing is from each channel. If the internal angle timing is used, the equivalent detection with the external timing can be achieved without an external cam.
 Effective timing test

  • The timing test can detect out of control conditions such as unusual installation of the sensor and improper operation of the external cam.
 Detection of sensor wire disconnection

  • A stop signal is output when PS-464/462 detects disconnection/defects of the sensor or disconnection of the sensor cable by the sensor disconnection function.

 

Dimensions

PS-462

PS-462

PS-462Dimensions

PS-464

PS-464

PS-464Dimensions

Back view

PS-46XT Back view

Specification

 

 Item  Specification
Detection  The number of channels  4 (PS-464) , 2 (PS-462)
 Resolution  1 μm or 0.1 μm
 Maximum setting value  200 μm or 20.0 μm
 The closest gap between sensor head and target (BDC)  0.7 ~ 1.5 mm
 Sensor Ambient operating temperature  0 to 55 degree C
 Detection timing  External, internal, internal angle timing,and timer timing
 The length of sensor cable  3 m (standard)
 SPM  4000 SPM (max.)
Output (Stop, Alarm, Continuous inhibition)  Relay output  250 VAC / 30 VDC   3.0 A (max.)
External input (Reset, Monitor ON/OFF, Operation inhibition)  Input specification  Connect the contact of no-voltage or the semiconductor switch.
Internal voltage (DC12 V) type
 H level  9.0V or over, 1mA or below
 L level  3.0V or below, 8mA or over (12mA MAX)
Display and setting  Micron-indicator  61 Point Bar Graph
 Displacement  Sign +3-digit
 ±Setting value  3-digit
Power source  Power supply voltage  AC100 ~ 240 V   +/-10%   50/60Hz
 Power consumption  22 VA (max.)
 Weight  Body 2.8 kg (inc. mounting brackets.)
 Dimensions(WHD)  200 * 98.5 * 184 mm (An umbo is not included.)
 Ambient operating temperature  0 to 55 degree C (No sudden temperature change during the use.)
 Ambient operating humidity  35~85% RH (non condensing)
 Attachments  Proximity Sensor head 2 (PS-462) , 4 (PS-464)
The sensor cable 2 (PS-462) , 4 (PS-464)
Output cable (Standard: 5 m)
Instruction manual

 

Sensor heads

 

Only the mechanical dimentions are different,the electric characteristic are all the same.

 

Click on image for more infomation.
PS-4013 PS-4014 PS-4018 PS-4020 PS-4024 PS-4025 PS-4026
PS-4027 PS-4028 PS-4029 PS-4031 PS-4032 PS-4033 PS-4034

 

Sensor Cable Series of 243297

 

The colors of the sensor cable are blue, red, yellow, and white.

 

 blue   red    white   yellow 
the sensor cable blue the sensor cable red the sensor cable white the sensor cable yellow
Sensor Cable Series of 243297 Order codes

PS-40XX Series ~Sensor head~

PS-40XX Series ~Sensor head~

 

Description

In order to accept various dies, we get a lot of sensor heads lined up.
All electric property is the same but outside dimension of them are different.

 

 PS-4013
Click to enlarge image.
PS-4013 
PS-4013

 

 PS-4014
Click to enlarge image.
PS-4014 
PS-4014

 

 PS-4018
Click to enlarge image.
PS-4018 
PS-4018

 

 PS-4020
Click to enlarge image.
PS-4020 
PS-4020

 

 PS-4024
Click to enlarge image.
PS-4024 
P-4024

 

 PS-4025
Click to enlarge image.
PS-4025 
PS-4025

 

 PS-4026
Click to enlarge image.
PS-4026 
PS-4026

 

 PS-4027
Click to enlarge image.
PS-4027 
PS-4027

 

 PS-4028
Click to enlarge image.
PS-4028 
PS-4028

 

 PS-4029
Click to enlarge image.
PS-4029 
PS-4029

 

 PS-4031
Click to enlarge image.
PS-4031 
PS-4031

 

 PS-4032
Click to enlarge image.
PS-4032 
PS-4032

 

 PS-4033
Click to enlarge image.
PS-4033 
PS-4033

 

 PS-4034
Click to enlarge image.
PS-4034 

PS-40XX Series ~Sensor head~

PS-40XX Series ~Sensor head~

 

Description

In order to accept various dies, we get a lot of sensor heads lined up.
All electric property is the same but outside dimension of them are different.

 

 PS-4013
Click to enlarge image.
PS-4013 
PS-4013

 

 PS-4014
Click to enlarge image.
PS-4014 
PS-4014

 

 PS-4018
Click to enlarge image.
PS-4018 
PS-4018

 

 PS-4020
Click to enlarge image.
PS-4020 
PS-4020

 

 PS-4024
Click to enlarge image.
PS-4024 
P-4024

 

 PS-4025
Click to enlarge image.
PS-4025 
PS-4025

 

 PS-4026
Click to enlarge image.
PS-4026 
PS-4026

 

 PS-4027
Click to enlarge image.
PS-4027 
PS-4027

 

 PS-4028
Click to enlarge image.
PS-4028 
PS-4028

 

 PS-4029
Click to enlarge image.
PS-4029 
PS-4029

 

 PS-4031
Click to enlarge image.
PS-4031 
PS-4031

 

 PS-4032
Click to enlarge image.
PS-4032 
PS-4032

 

 PS-4033
Click to enlarge image.
PS-4033 
PS-4033

 

 PS-4034
Click to enlarge image.
PS-4034 
PS-4034

PS-40XX Series ~Sensor head~

PS-40XX Series ~Sensor head~

 

Description

In order to accept various dies, we get a lot of sensor heads lined up.
All electric property is the same but outside dimension of them are different.

 

 PS-4013
Click to enlarge image.
PS-4013 
PS-4013

 

 PS-4014
Click to enlarge image.
PS-4014 
PS-4014

 

 PS-4018
Click to enlarge image.
PS-4018 
PS-4018

 

 PS-4020
Click to enlarge image.
PS-4020 
PS-4020

 

 PS-4024
Click to enlarge image.
PS-4024 
P-4024

 

 PS-4025
Click to enlarge image.
PS-4025 
PS-4025

 

 PS-4026
Click to enlarge image.
PS-4026 
PS-4026

 

 PS-4027
Click to enlarge image.
PS-4027 
PS-4027

 

 PS-4028
Click to enlarge image.
PS-4028 
PS-4028

 

 PS-4029
Click to enlarge image.
PS-4029 
PS-4029

 

 PS-4031
Click to enlarge image.
PS-4031 
PS-4031

 

 PS-4032
Click to enlarge image.
PS-4032 
PS-4032

 

 PS-4033
Click to enlarge image.
PS-4033 
PS-4033

 

 PS-4034
Click to enlarge image.
PS-4034 
PS-4034

PS-40XX Series ~Sensor head~

PS-40XX Series ~Sensor head~

 

Description

In order to accept various dies, we get a lot of sensor heads lined up.
All electric property is the same but outside dimension of them are different.

 

 PS-4013
Click to enlarge image.
PS-4013 
PS-4013

 

 PS-4014
Click to enlarge image.
PS-4014 
PS-4014

 

 PS-4018
Click to enlarge image.
PS-4018 
PS-4018

 

 PS-4020
Click to enlarge image.
PS-4020 
PS-4020

 

 PS-4024
Click to enlarge image.
PS-4024 
P-4024

 

 PS-4025
Click to enlarge image.
PS-4025 
PS-4025

 

 PS-4026
Click to enlarge image.
PS-4026 
PS-4026

 

 PS-4027
Click to enlarge image.
PS-4027 
PS-4027

 

 PS-4028
Click to enlarge image.
PS-4028 
PS-4028

 

 PS-4029
Click to enlarge image.
PS-4029 
PS-4029

 

 PS-4031
Click to enlarge image.
PS-4031 
PS-4031

 

 PS-4032
Click to enlarge image.
PS-4032 
PS-4032

 

 PS-4033
Click to enlarge image.
PS-4033 
PS-4033

 

 PS-4034
Click to enlarge image.
PS-4034 
PS-4034

PS-40XX Series ~Sensor head~

PS-40XX Series ~Sensor head~

 

Description

In order to accept various dies, we get a lot of sensor heads lined up.
All electric property is the same but outside dimension of them are different.

 

 PS-4013
Click to enlarge image.
PS-4013 
PS-4013

 

 PS-4014
Click to enlarge image.
PS-4014 
PS-4014

 

 PS-4018
Click to enlarge image.
PS-4018 
PS-4018

 

 PS-4020
Click to enlarge image.
PS-4020 
PS-4020

 

 PS-4024
Click to enlarge image.
PS-4024 
P-4024

 

 PS-4025
Click to enlarge image.
PS-4025 
PS-4025

 

 PS-4026
Click to enlarge image.
PS-4026 
PS-4026

 

 PS-4027
Click to enlarge image.
PS-4027 
PS-4027

 

 PS-4028
Click to enlarge image.
PS-4028 
PS-4028

 

 PS-4029
Click to enlarge image.
PS-4029 
PS-4029

 

 PS-4031
Click to enlarge image.
PS-4031 
PS-4031

 

 PS-4032
Click to enlarge image.
PS-4032 
PS-4032

 

 PS-4033
Click to enlarge image.
PS-4033 
PS-4033

 

 PS-4034
Click to enlarge image.
PS-4034 
PS-4034

PS-40XX Series ~Sensor head~

PS-40XX Series ~Sensor head~

 

Description

In order to accept various dies, we get a lot of sensor heads lined up.
All electric property is the same but outside dimension of them are different.

 

 PS-4013
Click to enlarge image.
PS-4013 
PS-4013

 

 PS-4014
Click to enlarge image.
PS-4014 
PS-4014

 

 PS-4018
Click to enlarge image.
PS-4018 
PS-4018

 

 PS-4020
Click to enlarge image.
PS-4020 
PS-4020

 

 PS-4024
Click to enlarge image.
PS-4024 
P-4024

 

 PS-4025
Click to enlarge image.
PS-4025 
PS-4025

 

 PS-4026
Click to enlarge image.
PS-4026 
PS-4026

 

 PS-4027
Click to enlarge image.
PS-4027 
PS-4027

 

 PS-4028
Click to enlarge image.
PS-4028 
PS-4028

 

 PS-4029
Click to enlarge image.
PS-4029 
PS-4029

 

 PS-4031
Click to enlarge image.
PS-4031 
PS-4031

 

 PS-4032
Click to enlarge image.
PS-4032 
PS-4032

 

 PS-4033
Click to enlarge image.
PS-4033 
PS-4033

 

 PS-4034
Click to enlarge image.
PS-4034 
PS-4034

PS-40XX Series ~Sensor head~

PS-40XX Series ~Sensor head~

 

Description

In order to accept various dies, we get a lot of sensor heads lined up.
All electric property is the same but outside dimension of them are different.

 

 PS-4013
Click to enlarge image.
PS-4013 
PS-4013

 

 PS-4014
Click to enlarge image.
PS-4014 
PS-4014

 

 PS-4018
Click to enlarge image.
PS-4018 
PS-4018

 

 PS-4020
Click to enlarge image.
PS-4020 
PS-4020

 

 PS-4024
Click to enlarge image.
PS-4024 
P-4024

 

 PS-4025
Click to enlarge image.
PS-4025 
PS-4025

 

 PS-4026
Click to enlarge image.
PS-4026 
PS-4026

 

 PS-4027
Click to enlarge image.
PS-4027 
PS-4027

 

 PS-4028
Click to enlarge image.
PS-4028 
PS-4028

 

 PS-4029
Click to enlarge image.
PS-4029 
PS-4029

 

 PS-4031
Click to enlarge image.
PS-4031 
PS-4031

 

 PS-4032
Click to enlarge image.
PS-4032 
PS-4032

 

 PS-4033
Click to enlarge image.
PS-4033 
PS-4033

 

 PS-4034
Click to enlarge image.
PS-4034 
PS-4034

PS-40XX Series ~Sensor head~

PS-40XX Series ~Sensor head~

 

Description

In order to accept various dies, we get a lot of sensor heads lined up.
All electric property is the same but outside dimension of them are different.

 

 PS-4013
Click to enlarge image.
PS-4013 
PS-4013

 

 PS-4014
Click to enlarge image.
PS-4014 
PS-4014

 

 PS-4018
Click to enlarge image.
PS-4018 
PS-4018

 

 PS-4020
Click to enlarge image.
PS-4020 
PS-4020

 

 PS-4024
Click to enlarge image.
PS-4024 
P-4024

 

 PS-4025
Click to enlarge image.
PS-4025 
PS-4025

 

 PS-4026
Click to enlarge image.
PS-4026 
PS-4026

 

 PS-4027
Click to enlarge image.
PS-4027 
PS-4027

 

 PS-4028
Click to enlarge image.
PS-4028 
PS-4028

 

 PS-4029
Click to enlarge image.
PS-4029 
PS-4029

 

 PS-4031
Click to enlarge image.
PS-4031 
PS-4031

 

 PS-4032
Click to enlarge image.
PS-4032 
PS-4032

 

 PS-4033
Click to enlarge image.
PS-4033 
PS-4033

 

 PS-4034
Click to enlarge image.
PS-4034 
PS-4034

PS-40XX Series ~Sensor head~

PS-40XX Series ~Sensor head~

 

Description

In order to accept various dies, we get a lot of sensor heads lined up.
All electric property is the same but outside dimension of them are different.

 

 PS-4013
Click to enlarge image.
PS-4013 
PS-4013

 

 PS-4014
Click to enlarge image.
PS-4014 
PS-4014

 

 PS-4018
Click to enlarge image.
PS-4018 
PS-4018

 

 PS-4020
Click to enlarge image.
PS-4020 
PS-4020

 

 PS-4024
Click to enlarge image.
PS-4024 
P-4024

 

 PS-4025
Click to enlarge image.
PS-4025 
PS-4025

 

 PS-4026
Click to enlarge image.
PS-4026 
PS-4026

 

 PS-4027
Click to enlarge image.
PS-4027 
PS-4027

 

 PS-4028
Click to enlarge image.
PS-4028 
PS-4028

 

 PS-4029
Click to enlarge image.
PS-4029 
PS-4029

 

 PS-4031
Click to enlarge image.
PS-4031 
PS-4031

 

 PS-4032
Click to enlarge image.
PS-4032 
PS-4032

 

 PS-4033
Click to enlarge image.
PS-4033 
PS-4033

 

 PS-4034
Click to enlarge image.
PS-4034 
PS-4034

PS-40XX Series ~Sensor head~

PS-40XX Series ~Sensor head~

 

Description

In order to accept various dies, we get a lot of sensor heads lined up.
All electric property is the same but outside dimension of them are different.

 

 PS-4013
Click to enlarge image.
PS-4013 
PS-4013

 

 PS-4014
Click to enlarge image.
PS-4014 
PS-4014

 

 PS-4018
Click to enlarge image.
PS-4018 
PS-4018

 

 PS-4020
Click to enlarge image.
PS-4020 
PS-4020

 

 PS-4024
Click to enlarge image.
PS-4024 
P-4024

 

 PS-4025
Click to enlarge image.
PS-4025 
PS-4025

 

 PS-4026
Click to enlarge image.
PS-4026 
PS-4026

 

 PS-4027
Click to enlarge image.
PS-4027 
PS-4027

 

 PS-4028
Click to enlarge image.
PS-4028 
PS-4028

 

 PS-4029
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PS-4029 
PS-4029

 

 PS-4031
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PS-4031 
PS-4031

 

 PS-4032
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PS-4032 
PS-4032

 

 PS-4033
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PS-4033 
PS-4033

 

 PS-4034
Click to enlarge image.
PS-4034 
PS-4034

PS-682 ~Malfunction detector~

PS-682 ~Malfunction detector~

 

Description

The Malfunction Detector “PS-682” detects the status of automatic pressing, such as material shortage, material feeding, discharge of processed goods, and outputs a stop signal to the press in case of trouble.
Several functions using timing signal, such as counting, calculation of work rate, error recording, will assist you in production control.
PS-682 supports Ethernet to connect with a personal computer or PLC.
It employs DIN connector and remotely operable light sensor can be used. Since a voltage of 12V or 24V is outputted, a 24 V sensor can be used as well as conventional light sensor.

Features

While the features of our “PS-661/662” remain as they are, the following features are added.
 Improvement of operability by LCD

  • – Detecting method can be freely set for all channels.
  • – Total counter, preset counter and setting values can be seen at a glance.
  • – Work rate and SPM are indicated.
  • – Allowance angle is indicated (patent pending).
  • – Displaying the number of counts of extraction.
  • – Displaying an error information.
 Provided with helpful functions for production control

  • – Up to 99 patterns can be registered.
  • – A record of up to 500 errors and counter outputs can be saved.
  • – Calling pattern by ID tag (optional) is available.
 Ethernet supported

  • – The setting or the like in HTML format can be checked.
  • – The saved record can be downloaded in CSV format.
  • – Various types of setting and operation are available through Telnet communication.
  •  (communicate via PLC)
 Enhancement of sensor feature

  • – The sensitivity of OS series can be adjusted by addition of communication line.
  • – Detection will be ON automatically or it gives stop output when it gets sensor input while detection is ON.
  • – Various types of sensor can be used, because a voltage of 12V or 24V is outputted.

 

Dimensions

PS-682

PS-682

PS-682 Dimensions

Back view

Back view

Specification

 

 Item  Specifications
Detect  Channels  6 Channels
 Detect mode  Touch, Synchronization, Passage, Feed,
Extraction, Timer, Counting feed
 Power source for sensors
(by the total)
 12VDC (Max. 500mA)
24VDC (Max. 200mA)
 Output response time  Max. 10 ms
Counter  Digits  Total Counter:6
Preset Counter:6
 Output response time  Max. 10ms
Input/output  Power source voltage  100 to 240 VAC ±10%, 50/60Hz (Max. 40 VA)
 Relay output  EMG Stop, TDC Stop, READY, ALARM
(Max. 250 VAC / 30 VAC 3.0A)
 External input  ON/OFF, RESET, LOCK,TIMING (T1, T2, T3)
 Sensor input  No-voltage contact
3-wire NPN open collector
Ethernet  Physical layer  10BASE-T/100BASE-TX
 Protocol  IPv4 DHCP, HTTP, TELNET
Others  Temperature  0 to 55°C (must not be sudden change while using it)
 Humidity  35 to 85%RH (no dew condensation allowed)
 Dimensions of the body  200(W) × 120(H) × 190(D) excluding projections
 Weight  3.4 kgW (inc. mounting bracket)

 

DIN-plug conversion cable

PS-682 is adopting new connector differ from conventional product.
It is necessary DIN-plug conversion cable to PS-682 to use the sensors used for conventional product.DIN-plug conversion cable is provided when select 「01」 at the order code of accessory of sensor of PS-682.It is possible to purchase only DIN-plug conversion cable.The color and cable length of DINP-1J are fixed.
 DINP-1J(White)(Pin – DIN conversion cable)
DINP-1J(白)
Click to enlarge image.
DINP-1J 

 

 DINP-3J(Black)(3-pole plug – DIN conversion cable)
DINP-3J(黒)
Click to enlarge image.
DINP-3J 

 

Optional sensor

 

Click on image for more information.
 Light sensor (OS series)  Light sensor (LS series)
Light sensor Light sensor
 Loop sensor  Spring sensor
Loop sensor Spring sensor
 Acoustic sensor
Acoustic sensor

PS-661/662 ~Malfunction detector~

PS-661/662 ~Malfunction detector~

 

Description

The safety device PS-662 is a malfunction-detecting device to monitor stamping processes, such as material end, miss-feeding and miss-ejection in automatic press stamping.
PS-662 inspects the processing by utilization of sensor input connected to PS-662 and the detection-timing signal which synchronizes with the operation of the press machine. When the malfunction is detected, a stop signal is output to the press machine.
The lot counter and the total counter are built in PS-662. The counter can control the number of products made by the press stamping.

Features

 

 The detection modes can be changed.

  • Two detection modes are built in each detection channel. The combination of the detection modes is different in each channel.
 The sensor input polarity of each channel can be switched.
 All detection channels have the pin jack and the 3-contact jack.

  • The contact type sensor is connected with the pin jack. The sensor (photo sensor and proximity sensor, etc.) which needs the power supply is connected with the 3-contact jack.
 The detection channel under use is displayed.

  • The detection lamp illuminates green when the channel is in use. When a malfunction is detected, the detection lamp blinks red.
 The operation stop of the safety device is made easy to confirm.

  • When the detection operation is stopped, some lamps are turned off.
 Large-scale figure LED is built in the counter display.

  • The counter can be read from the remote place.
 Unnecessary operation can be excluded.

  • When the operation inhibition input in the terminal block is turned on, other buttons than reset and monitor cannot be operated.

 

Dimensions

PS-661

PS-661

PS-661 Dimensions

PS-662

PS-662

PS-662 Dimensions

Specification

 

Specification  Detection channels  6
 Detection timings  3 input
 Power source for sensor  12 V , 600 mA (max.)
 Detection style  6 types (Touch, Synchronization, Extraction, Timer, Passage, Miss-feed)
 SPM  1500 SPM (max.)
Output Emergency, T.D.C., alarm, continuous inhibition
 Relay output  250 VAC / 30 VDC , 2A (max.)
Input  Input Specification  Internal volt system (12 VDC)
 H level  9.0V or over, 1mA or below
 L level   3.0V or below, 8mA or over (12mA MAX)
Counter
(PS-662)
 Digits  6
 Count speed  1500 SPM (max.)
 Backup  2 weeks
Power source  Power supply voltage  AC100 ~ 240 V +/-10% 50/60Hz
 Power consumption  20 VA (max)
 Weight  Body 2.4 kg (PS-661), Body 2.5 kg (PS-662) (inc. mounting brackets.)
 Dimensions(WHD)  200 * 98.5 * 184 mm (PS-661)
200 * 118.5 * 184 mm (PS-662)
(An umbo is not included.)
 Ambient operating temperature  0 to 55 degree C (No sudden temperature change during the use.)
 Ambient operating humidity  35~85% RH (non condensing)
 Attachments  Output cable (Standard: 5 m)
US-1   5 (blue, white, yellow, orange, pink)
US-2   1 (red)
Instruction manual

PS-101T ~Malfunction detector~

PS-101T ~Malfunction detector~

 

Description

PS-101T is a safety device of one channel used for the exhaust confirmation of the miss feed detection or the product.

Features

 

 The timing signal from the press, both the limit switch and the adjacent switch are also possible.
 Two functions are installed in the Passage detection unit.
 The timing signal circuit is equipped with the timing timer function.

 

Dimensions

PS-101T

PS-101T

PS-101T Dimensions

Specification

 

 Detection channels  1
 Detection mode  Passage (modes1,2)
 Voltage of detection circuit  DC12 V
 Timing mode  Timer timing (25 ms ~ 2.5 s)
 Voltage of timing circuit  DC12 V
 Stop output circuit  Relay output AC200 V   2 A (max.)
 Stop output delay time  Approx. 25 ms
 Power supply voltage  AC100 V ~ 200 V
 Ambient operating temperature  0 to 55 degree C (No sudden temperature change during the use.)
 Dimensions(WHD)  170 * 49 * 146 mm (An umbo is not included.)
 Weight  Body 1.9 kg (inc. mounting brackets.)
 Power consumption  Approx. 7 VA
 Attachments  Output cable (Standard: 5 m)
US-1 1(red)
Instruction manual

PS-104F ~Malfunction detector~

PS-104F ~Malfunction detector~

 

Description

PS-104F is a malfunction detection device with four channels of the contact detection method for the press machine. The jack method is used for detection-input terminals of all channels in front of the panel.

Features

 

 With the toggle switch, the input polarity of all channels is immediately switchable to A or B.
 If the timing signal is input, CH1 turns to the synchronous detection method.
 The power supply of an electronic sensor can be provided from the 3-contact jack to CH1.
 Remote resetting is available by connecting the external reset.
 Turning off the power supply switch of PS-104F can prohibit the press machine from continuously operating if the continuous inhibition output is connected.
 The stop outputs are two systems (CH1/2 and CH3/4).

 

Dimensions

PS-104F

PS-104F

PS-104F Dimensions

Back view

PS-104F

PS-104F Back view

Specification

 

 Detection channels  4
 Detection mode  Detect the touch or break (The rotation and the synchronization of the press can be taken in CH1. )
 Stop output circuit  Relay output AC200 V   2 A (max.)
 Stop output delay time  Approx. 5 mS
 Power supply voltage  AC100 ~ 200 V
 Ambient operating temperature  0 to 55 degree C (No sudden temperature change during the use.)
 Dimensions(WHD)  200 * 68.5 * 184 mm (An umbo is not included.)
 Weight  Body  2.0 kg (inc. mounting brackets.)
 Consumption  Approx. 7 VA (max.)
 Attachments  Output cable (Standard: 5 m)
US-1 4(red,blue,yellow,orange)
Instruction manual

US Series/USD Series/USE Series ~Spring sensor~

US Series/USE Series ~Spring sensor~

USE Series Order codes USD Series
USE Series
 US series Leaflet
USD series Leaflet
USE series Leaflet

 

Description

The spring sensor is contact type sensor.
When a conductive workpiece contacts the sensor rod, the sensor circuit closes and an electric signal flows.
Therefore, this sensor can detect touch of only conductive workpiece.
The cable for spring type contact sensor of US-1 and USD-1 is 6 kinds of color. Blue, Red, White, Yellow, Pink and Orange are prepared.
(US-2 – US-7 and USD-2 – USD-7 are nothing but Red cable and White cable. )
US series and USD series are the same in form except connector.
USE-1 and USE-2 are possible to specify the spring diameter, the cable length, connector and others of US-1, US-2, USD-1 and USD-2 by your choice.
USE-E series is extension cable for RCA pin-plug.USE-DE series is extension cable for DIN-plug.

US Series Photograph and Dimensions

US series is spring type contact sensor with pin-plug.
It gets connected to PS-662, PS-661, PS-104 or PS-101.
It is necessary Pin-DIN conversion cable of which connector, cable color and cable length are fixed or USE-DE when connect to PS682.
Pin-DIN conversion cable is an included items when purchase PS682.
(Note, however, that only if 「01」 is selected at the order code of accessory of sensor.)

US series Leaflet

 

 US-1
Spring sensor US-1
Click to enlarge image.
US-1 

 

 US-2
Spring sensor US-2
Click to enlarge image.
US-2 

 

 US-3
Spring sensor US-3
Click to enlarge image.
US-3 

 

 US-4
Spring sensor US-4
Information on material change and price revision of spring sensor US-4
Click to enlarge image.
US-4 

 

 US-5
Spring sensor US-5
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US-5 

 

 US-7S
Spring sensor US-7S
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US-7S 

 

 US-7L
Spring sensor US-7L
Click to enlarge image.
US-7L 

 

USD Series Photograph and Dimensions

USD series is spring type contact sensor with DIN-plug.
It gets connected to PS-682. It is necessary USE-E when connect to PS-662, PS-661, PS-104 or PS-101.

USD series Leaflet

 

 USD-1
Spring sensor USD-1
Click to enlarge image.
USD-1 

 

 USD-2
Spring sensor USD-2
Click to enlarge image.
USD-2 

 

 USD-3
Spring sensor USD-3
Click to enlarge image.
USD-3 

 

 USD-4
Spring sensor USD-4
Information on material change and price revision of spring sensor USD-4
Click to enlarge image.
USD-4 

 

 USD-5
Spring sensor USD-5
Click to enlarge image.
USD-5 

 

 US-7S
Spring sensor US-7S
Click to enlarge image.
US-7S 

 

 USD-7L
Spring sensor USD-7L
Click to enlarge image.
USD-7L 

 

USE Series

 

USE series is enlargement spec of spring type contact sensor such as US-1(USD-1), US-2(USD-2).
USE-E and USE-DE make the cable of US series, USD series and USE series extend.

 

 

 USE-1 *Production on orders
Spring sensor USE-1
Click to enlarge image.
USE-1 Order codes

 

 USE-2*Production on orders
Spring sensor USE-1
Click to enlarge image.
USE-2 Order codes

 

 USE-E *Production on orders
Spring sensor USE-E
Click to enlarge image.
USE-E Order codes

 

 USE-DE*Production on orders
Spring sensor USE-E
Click to enlarge image.
USE-DE Order codes

 

 

 

 

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